{"id":4920,"date":"2023-12-01T08:35:45","date_gmt":"2023-12-01T07:35:45","guid":{"rendered":"https:\/\/www.ekk-anlagentechnik.de\/cathodic-dip-coating-and-dialysis-cells\/"},"modified":"2024-03-27T16:50:26","modified_gmt":"2024-03-27T15:50:26","slug":"cathodic-dip-coating-and-dialysis-cells","status":"publish","type":"page","link":"https:\/\/www.ekk-anlagentechnik.de\/en\/systems-engineering\/cathodic-dip-coating-and-dialysis-cells\/","title":{"rendered":"Cathodic dip coating and dialysis cells"},"content":{"rendered":"<div class=\"wp-block-group alignwide\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><p>Cathode dip coating, or CDC for short, is an electrochemical coating process in which components are coated with an electrically conductive, aqueous dip coating in an immersion bath. The paint is deposited by chemical reactions (coagulation) of the binder. The result is a corrosion-resistant, scratch-resistant and acid- and alkali-resistant surface.<\/p> <p>Cathodic dip coating is a very environmentally friendly method, as water is used as the solvent. The paint yield is up to 98.5 %, meaning that only 1.5 % of the paint used is discharged. The CDC coating has excellent gripping performance, resulting in a very even coating of metal surfaces and cavities with uniform layer thicknesses and good surface qualities.<\/p> <p>CDC coating is used in various areas. In the automotive industry, car bodies, with their complicated workpiece geometry, are given a primer coating as corrosion protection. Due to the good gripping performance, even hard-to-reach areas and cavities of the body are given a thin, homogeneous layer of paint, which makes them corrosion-resistant.<\/p> <p class=\"arrow mouseover\">EKK Anlagentechnik offers you a wide range of equipment and accessories for cathodic dip coating. In addition to various types of dialysis cells, we also have accessories for your anolyte system, for busbars and rectifiers as well as for your filter system. Attachments in the basin such as <a href=\"https:\/\/www.ekk-anlagentechnik.de\/anlagentechnik\/auskleidung-mit-kunststoffplatten\/\"><strong>crash rails<\/strong><\/a> and <a href=\"https:\/\/www.ekk-anlagentechnik.de\/anlagentechnik\/auskleidung-mit-kunststoffplatten\/\"><strong>flood pipes<\/strong><\/a> are also part of our product range.<\/p> <p>Take advantage of our many years of experience in the development of efficient production solutions for the automotive industry. You can rely on our expertise. We provide you with competent and reliable advice and work on schedule.<\/p><\/div><\/div> <div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading has-lightgrey-background-color has-background\" id=\"ekk-leistungsspektrum-fur-kathaphoretische-tauchlackierung\">EKK range of services for cathodic dip coating<\/h2> <div class=\"wp-block-columns has-lightgrey-background-color has-background is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><figure class=\"wp-block-image size-full wp-duotone-646466-fff-1\"><img loading=\"lazy\" decoding=\"async\" width=\"708\" height=\"531\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-segmentdialysezelle-anodenrohr-ekk-anlagentechnik.png\" alt=\"\" class=\"wp-image-4859\"\/><figcaption class=\"wp-element-caption\">Segment dialysis cell | Anode tube<\/figcaption><\/figure><\/div> <div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><ul class=\"wp-block-list\" id=\"block-b230a211-e7a4-43bc-9397-376143475202\"><li><strong>Consultancy\/planning<\/strong><br>EKK supports you in selecting the optimum dialysis cell type for your CDC basin. By continuously optimising the manufacturing process in combination with our in-depth consultations, we create the optimum design to suit your basin geometry.<\/li> <li><strong>Production<\/strong><br>EKK manufactures various types of dialysis cells and has become the world&apos;s leading supplier of dialysis cells.<\/li> <li><strong>Installation<\/strong><br>EKK performs the installation work in the basin and performs the necessary leak tests.<\/li> <li><strong>Systems service<\/strong><br>EKK carries out the general inspection of your CDC system for you during the annual production pauses and prepares final documentation.<\/li><\/ul><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-white-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><div class=\"wp-block-group alignfull has-white-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"ekk-dialysezellen-fur-ihr-ktl-becken\">EKK dialysis cells for your CDC basin<\/h2> <div class=\"wp-block-media-text alignwide has-media-on-the-right is-stacked-on-mobile\" style=\"grid-template-columns:auto 28%\"><div class=\"wp-block-media-text__content\"><p>Dialysis cells are used as anodes in the CDC basin. They are attached to both sides of the basin wall and form the opposite pole to the body (cathode). Paint depositing takes place in an electroplating process. This is realised by an electrical current flow from the dialysis cell via the conductive paint to the material to be painted.<\/p> <p>EKK dialysis cells are equipped with a special anion exchange membrane. During the painting process, interfering anions form in the paint, which are removed from the paint through the membrane into the anolyte. Acid is discharged so that the pH value in the CDC basin remains within the process parameters.<\/p><\/div><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"684\" height=\"448\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/Anode-Kathode.png\" alt=\"\" class=\"wp-image-839 size-full\"\/><\/figure><\/div><\/div><\/div> <h2 class=\"wp-block-heading\"><strong>EKK dialysis cell types<\/strong><\/h2> <p>The EKK range includes the following types of dialysis cells, which are designed and manufactured according to our customers&apos; requirements. The appropriate type of dialysis cell is selected according to the required anode area and the specified anode\/cathode ratio.<\/p> <div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33%\"><div class=\"wp-block-image is-style-default wp-duotone-000000-ffffff-2\"><figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"118\" height=\"360\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-flachdialysezellen-ekk-anlagentechnik.png\" alt=\"\" class=\"wp-image-4852\"\/><\/figure><\/div> <h3 class=\"wp-block-heading\"><strong>Flat dialysis cells<\/strong><\/h3> <ul class=\"wp-block-list\"><li>Large anode area<\/li> <li>Anode plate (one\/two\/three-piece)<\/li> <li>Perfect anolyte flow<\/li> <li>Little need for tableau spaces<\/li><\/ul><\/div> <div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33%\"><div class=\"wp-block-image wp-duotone-000000-ffffff-3\"><figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"360\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-segmentdialysezellen-ekk-anlagentechnik.png\" alt=\"\" class=\"wp-image-4854\"\/><\/figure><\/div> <h3 class=\"wp-block-heading has-text-align-left\"><strong>Segment dialysis cells<\/strong><\/h3> <ul class=\"wp-block-list\"><li>Semicircular anode plate<\/li> <li>Perfect anolyte flow<\/li><\/ul><\/div> <div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33%\"><div class=\"wp-block-image\"><figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"360\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-rohrdialysezellen-ekk-anlagentechnik.png\" alt=\"\" class=\"wp-image-4856\"\/><\/figure><\/div> <h3 class=\"wp-block-heading\"><strong>Tubular dialysis cells<\/strong><\/h3> <ul class=\"wp-block-list\"><li>Low weight<\/li> <li>Fast anode control<\/li> <li>Low soiling<\/li> <li>For horizontal and vertical installation<\/li><\/ul><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"ersatzteile-und-zubehor-fur-dialysezellen\"><strong>Spare parts and accessories for EKK dialysis cells<\/strong><\/h2> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/Schrauben_-2-edited-scaled.jpg\" alt=\"\" class=\"wp-image-2906\" style=\"width:613px;height:undefinedpx\"\/><\/figure><\/div><\/div><\/div> <div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><p>For maintenance and repair work on EKK dialysis cells, we supply the appropriate range of spare parts consisting of<\/p> <ul class=\"wp-block-list\"><li>Membrane envelope<\/li> <li>Anode<\/li> <li>Membrane<\/li> <li>Anode plate<\/li> <li>Spare parts package<\/li><\/ul> <p>and other accessories such as<\/p> <ul class=\"wp-block-list\"><li>Protective cap for submerged tubular dialysis cells<\/li> <li>Mounting system<\/li><\/ul> <p class=\"arrow mouseover\">For easy and safe handling of our segmented or flat dialysis cells, a dialysis cell cross-member is available, which you can also purchase from our <a href=\"https:\/\/www.ekk-anlagentechnik.de\/shop\/dialysezellentraverse\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>shop<\/strong><\/a>.<\/p><\/div><\/div><\/div><\/div> <div class=\"wp-block-columns has-white-background-color has-background is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\" id=\"box\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><h3 class=\"wp-block-heading\" id=\"dialysezellentraverse\"><strong>EKK dialysis cell cross-member<\/strong><\/h3> <p class=\"has-text-align-left\">The EKK universal cross-member is used for the safe installation and removal of flat or segmented dialysis cells in CDC systems. It is universally applicable and can be used for four different widths.<\/p> <p>The EKK dialysis cell cross-member is available with CE labelling. It is designed for a maximum load of 400 kg and is supplied with the appropriate shackles.<\/p> <p class=\"arrow mouseover\">For more information on this product, please visit our <a href=\"https:\/\/www.ekk-anlagentechnik.de\/shop\/dialysezellentraverse\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>shop<\/strong><\/a>.<\/p><\/div> <div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><div class=\"wp-block-image\"><figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-dialysezellentraverse-ekk-anlagentechnik.jpeg\" target=\"_blank\" rel=\"noopener\" data-lbwps-width=\"1280\" data-lbwps-height=\"682\" data-lbwps-srcsmall=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-dialysezellentraverse-ekk-anlagentechnik-800x426.jpeg\"><img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"682\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-dialysezellentraverse-ekk-anlagentechnik.jpeg\" alt=\"\" class=\"wp-image-4861\" style=\"width:579px;height:308px\" title=\"Dialysis cell cross-member\"\/><\/a><figcaption class=\"wp-element-caption\">Dialysis cell cross-member<\/figcaption><\/figure><\/div><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-white-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"zusatzanode\">Additional anodes<\/h2> <p>To increase the anode surface area, additional anodes are often used, which can be installed on the basin floor or on the basin wall. For this purpose, there is a choice of free anodes or tubular dialysis cells that are installed horizontally submerged. You will find the appropriate mounting systems required for this in the EKK product portfolio. These are usually customised to the customer&apos;s specific installation situation.<\/p> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><h3 class=\"wp-block-heading\"><strong>Free anodes<\/strong><\/h3> <ul class=\"wp-block-list\"><li>are not connected to the anolyte circuit<\/li> <li>Anode material: Titanium with iridium mixed oxide coating or stainless steel<\/li> <li>Installation on the basin floor<\/li><\/ul> <h3 class=\"wp-block-heading\"><strong>Tubular dialysis cells horizontally submerged<\/strong><\/h3> <ul class=\"wp-block-list\"><li>Equipped with special protective cap<\/li> <li>Anode material: Titanium with iridium mixed oxide coating or stainless steel<\/li> <li>Installation at the edge of the basin (sill tubular dialysis cell) or at the bottom of the basin<\/li><\/ul><\/div> <div class=\"wp-block-column is-vertically-aligned-center has-white-background-color has-background is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\"><div class=\"wp-block-getwid-images-slider has-arrows-inside has-dots-inside has-images-center has-fitted-images\"><div class=\"wp-block-getwid-images-slider__wrapper\" data-effect=\"slide\" data-slides-show=\"1\" data-slides-show-laptop=\"1\" data-slides-show-tablet=\"1\" data-slides-show-mobile=\"1\" data-slides-scroll=\"1\" data-autoplay=\"true\" data-autoplay-speed=\"3000\" data-infinite=\"true\" data-animation-speed=\"800\" data-center-mode=\"false\" data-variable-width=\"false\" data-arrows=\"inside\" data-dots=\"inside\" data-spacing=\"none\"><div class=\"wp-block-getwid-images-slider__item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"502\" height=\"188\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/init_ktl_rohr6.png\" alt=\"\" data-id=\"1886\" data-link=\"https:\/\/www.ekk-anlagentechnik.de\/anlagentechnik\/kathaphoretische-tauchlackierung\/init_ktl_rohr6\/\" data-original-link=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/init_ktl_rohr6.png\" class=\"wp-block-getwid-images-slider__image wp-image-1886\"\/><\/figure><\/div><div class=\"wp-block-getwid-images-slider__item\"><figure><img loading=\"lazy\" decoding=\"async\" width=\"455\" height=\"219\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/init_ktl_rohr5.png\" alt=\"\" data-id=\"1884\" data-link=\"https:\/\/www.ekk-anlagentechnik.de\/anlagentechnik\/kathaphoretische-tauchlackierung\/init_ktl_rohr5\/\" data-original-link=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/init_ktl_rohr5.png\" class=\"wp-block-getwid-images-slider__image wp-image-1884\"\/><\/figure><\/div><\/div><\/div><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"anolytsystem\"><strong>Anolyte system<\/strong><\/h2> <p>Anolyte is pumped through the dialysis cells in the CDC bath via the anolyte supply lines. Interfering anions form in the paint during the painting process. These are filtered out of the paint by the membrane and disposed of via the anolyte circulation system.<\/p> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><figure class=\"wp-block-image size-large wp-duotone-646466-fff-4\"><img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"854\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/kathodische-tauchlackierung-anolyt-schlauch-ekk-anlagentechnik-1280x854.jpeg\" alt=\"\" class=\"wp-image-4863\"\/><\/figure><\/div> <div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\"><p>We offer a complete supply package for equipping your anolyte system:<\/p> <ul class=\"wp-block-list\"><li>Anolyte tank<\/li> <li>Anolyte feed pipework<\/li> <li>Anolyte return pipework<\/li> <li>Power cable with power connection<\/li> <li>Tableau<\/li> <li>Pump station<\/li> <li>Filter system<\/li> <li>WES-A sterilisation<\/li><\/ul><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-white-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"gleichrichtersystem\"><strong>Rectifier system<\/strong><\/h2> <p>Rectified current is required for CDC coating. Rectifiers supply the system with DC voltage. To avoid excessive current densities, which can lead to coating defects, the voltage applied must be regulated accordingly.<\/p> <div class=\"wp-block-media-text is-stacked-on-mobile\" style=\"grid-template-columns:40% auto\"><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"983\" height=\"498\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/Gleichrichtersystem.png\" alt=\"\" class=\"wp-image-846 size-full\"\/><\/figure><div class=\"wp-block-media-text__content\"><p>For the power supply, two to three rectifier systems are required for the variable setting of the respective voltage program. Rectifier 1 supplies the immersion area, rectifier 2 the main busbar in the basin and rectifier 3 the outlet area. The current peaks at the start of the deposition are reduced by setting the voltage lower than later in the coating process.<\/p> <p>Rectifiers are available in 2 versions:<\/p> <ul class=\"wp-block-list\"><li>Thyristor technology<\/li> <li>IGBT technology<\/li><\/ul> <p>We would be happy to analyse and evaluate your existing system and work with you to develop a concept for optimising and retrofitting your existing system in terms of sustainability and cost-effectiveness.<\/p><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><div class=\"wp-block-group has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"stromschiene\"><strong>Busbar<\/strong><\/h2> <p>In the CDC system, the busbar forms the cathode connection. Together with the current collectors attached to the conveyor system, it is responsible for power transmission.<\/p> <p>We plan your complete busbar and supply the corresponding copper conductor rail elements and connecting rails as well as plastic insulating elements to separate the various rectifier zones.<\/p> <ul class=\"wp-block-list\"><li>Busbar elements<\/li> <li>Connecting elements<\/li> <li>Insulating elements<\/li> <li>Insulating supports<\/li> <li>Mounting systems<\/li> <li>Installation<\/li><\/ul> <figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"287\" src=\"https:\/\/www.ekk-anlagentechnik.de\/wp-content\/uploads\/Stromschiene-1280x287.jpg\" alt=\"\" class=\"wp-image-2921\"\/><figcaption class=\"wp-element-caption\">Busbar<\/figcaption><\/figure><\/div><\/div><\/div><\/div> <div class=\"wp-block-group alignfull has-white-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading\" id=\"stromabnehmer\"><strong>Current collectors&nbsp;<\/strong><\/h2> <p>Our scope of delivery includes different types of current collectors, including telescopic current collectors and current collectors with spring clips, which are customised to the needs of our customers and the corresponding installation situation.<\/p> <p class=\"button\"><strong><a href=\"https:\/\/www.ekk-anlagentechnik.de\/kohlebuersten-kontaktteile\/stromabnehmer\/\">Read more<\/a><\/strong><\/p><\/div><\/div> <div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><div class=\"wp-block-columns alignwide is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\"><div class=\"wp-block-group alignfull has-lightgrey-background-color has-background\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\"><h2 class=\"wp-block-heading alignwide\" id=\"filtertechnik\"><strong>Filter technology<\/strong><\/h2> <p>Filtration processes are required at various points during the CDC process steps as well as during the multi-stage pre-treatment in order to keep material costs in check and reduce the impact on the environment.<\/p> <p>The filter systems are used to remove debris and the ultrafiltration systems to supply the system with rinsing medium (ultrafiltrate) to rinse off paint adhesions, whereby the paint is recovered in a recycling process.<\/p><\/div><\/div><\/div><\/div><\/div><\/div> <div style=\"height:31px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div> <h2 class=\"wp-block-heading\">Frequently asked questions about cathodic dip coating:<\/h2> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\">What are the advantages of the CDC (cathodic dip coating) system technology from EKK Anlagentechnik?<\/h3> <p>Complex, high-quality, standardised system construction combined with innovation and customer orientation.<\/p> <p>Further development based on the existing technology and step-by-step implementation of &ldquo;Intelligent CDC&rdquo; future technology.<\/p><\/div> <div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\"><strong>How sustainable are the products from EKK Anlagentechnik?<\/strong><\/h3> <p>Linings with PP-H sheet material are very easy to maintain, as PP is very easy to clean due to its very smooth surface and is also extremely durable.<\/p> <p>We offer our customers the service of reprocessing used components such as dialysis cells, thereby contributing to sustainable management in the sense of the circular economy.<\/p><\/div><\/div> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\"><strong>What advantages for the CDC process does co-operation with EKK Anlagentechnik offer?<\/strong><\/h3> <p><strong>Experience.<\/strong> You benefit from decades of experience and expertise in the overall process and receive sound specialist advice on project management from our competent employees.<\/p> <p><strong>Quality.<\/strong> We take all the necessary requirements of the applicable certifications into account during design. When performing orders, all project steps are assured by the installed quality management system.<\/p> <p><strong>Everything from a single source.<\/strong> We support you in your projects as a general contractor (GC) or supply you with system components from our own production. We address the relevant technical requirements, such as coating or availability problems, process and production optimisation and increasing the units per cycle. Our process engineering team considers the entire CDC process during project work and also takes the VBH process into account where necessary. The process covers all steps from project planning to operational handover to the customer: in-house planning, design, production and assembly at the customer&apos;s premises.<\/p> <p><strong>Short response time. <\/strong>Due to the flat hierarchies in our company, we guarantee short response times. For you, this means short delivery times for components and spare parts as well as short-term on-site deployment, which increases your production and process reliability.<\/p><\/div> <div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\"><strong>Which materials can be coated with CDC?<\/strong><\/h3> <p>In principle, metallic components and metal surfaces can be coated using CDC technology.<\/p> <p><\/p> <h3 class=\"wp-block-heading\"><strong>How long does the CDC process take?<\/strong><\/h3> <p>The process time for CDC coating depends on the amperage and the desired coating thickness and is approx. 2 &ndash; 8 minutes.<\/p> <p><\/p> <h3 class=\"wp-block-heading\"><strong>What pre-treatments are necessary before CDC?<\/strong><\/h3> <p>The components to be coated must undergo pre-treatment for CDC coating. In addition to the typical degreasing and pickling, this also includes the process steps of activating, phosphating and passivating. After CDC coating, the applied paint layer is cross-linked in a drying oven, making it hard and durable.<\/p> <p><\/p> <h3 class=\"wp-block-heading\"><strong>How thick is the coating after cathodic dip coating?<\/strong><\/h3> <p>With cathodic dip coating, layer thicknesses of up to 60 \u03bcm can be produced.<strong><\/strong><\/p><\/div><\/div> <div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\"><div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\">Where is CDC typically used?<\/h3> <p>CDC coating is used in various industrial sectors, e.g., automotive and general vehicle construction, electrical industry, agricultural machinery and lorry industry and many more. In addition to vehicle bodies, switch cabinets, radiators, engine housings, steel frames, window and door fittings and sheet metal panelling are also coated.<\/p><\/div> <div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><h3 class=\"wp-block-heading\"><strong>Is cathodic dip coating environmentally friendly?<\/strong><\/h3> <p>Cathodic dip coating is a very environmentally friendly coating method, as the paint is water-based and therefore largely solvent-free. The paint yield is up to 98.5 %, meaning that only 1.5 % of the paint used is discharged.<\/p><\/div><\/div> <script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What are the advantages of the CDC (cathodic dip coating) system technology from EKK Anlagentechnik?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Complex, high-quality, standardised system construction combined with innovation and customer orientation.\nFurther development based on the existing technology and step-by-step implementation of \u201cIntelligent CDC\u201d future technology.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What advantages for the CDC process does co-operation with EKK Anlagentechnik offer?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Experience. 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We address the relevant technical requirements, such as coating or availability problems, process and production optimisation and increasing the units per cycle.\nOur process engineering team considers the entire CDC process during project work and also takes the VBH process into account where necessary.\nThe process covers all steps from project planning to operational handover to the customer: in-house planning, design, production and assembly at the customer's premises. \nShort response time. Due to the flat hierarchies in our company, we guarantee short response times. 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In addition to vehicle bodies, switch cabinets, radiators, engine housings, steel frames, window and door fittings and sheet metal panelling are also coated.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"Is cathodic dip coating environmentally friendly?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Cathodic dip coating is a very environmentally friendly coating method, as the paint is water-based and therefore largely solvent-free. The paint yield is up to 98.5 %, meaning that only 1.5 % of the paint used is discharged.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"How thick is the coating after cathodic dip coating?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"With cathodic dip coating, layer thicknesses of up to 60 \u03bcm can be produced.\"\n      }\n    }\n  ]\n}\n<\/script>","protected":false},"excerpt":{"rendered":"<p>Cathode dip coating, or CDC for short, is an electrochemical coating process in which components are coated with an electrically conductive, aqueous dip coating in an immersion bath. The paint<\/p>\n<p><a href=\"https:\/\/www.ekk-anlagentechnik.de\/en\/systems-engineering\/cathodic-dip-coating-and-dialysis-cells\/\" class=\"readmore\">weiterlesen &rarr;<\/a><\/p>\n","protected":false},"author":2,"featured_media":1867,"parent":4937,"menu_order":40,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-4920","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Cathodic dip coating (CDC) &amp; dialysis cells<\/title>\n<meta name=\"description\" content=\"Cathodic dip coating \u2714 Electrochemical painting process \u2714 Environmentally friendly method \u2794 Find out more about cathodic dip coating here\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.ekk-anlagentechnik.de\/en\/systems-engineering\/cathodic-dip-coating-and-dialysis-cells\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Cathodic dip coating (CDC) &amp; dialysis cells\" \/>\n<meta property=\"og:description\" content=\"Cathodic dip coating \u2714 Electrochemical painting process \u2714 Environmentally friendly method \u2794 Find out more about cathodic dip coating here\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.ekk-anlagentechnik.de\/en\/systems-engineering\/cathodic-dip-coating-and-dialysis-cells\/\" \/>\n<meta property=\"og:site_name\" content=\"EKK Anlagentechnik GmbH &amp; Co. 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